Yeah, I think episode 35 literally came out today. The sub should be out before Thursday if they're on schedule. (I remember watching raws with Zexal since I couldn't wait for the sub... it was not a good experience. xD)
Yes, out of nowhere. xD The biggest hint was that Sora said "where I come from, everyone uses Fusions," and Yuto said something like "Ruri would never learn the enemy's summoning method with a smile on her face!" I really like the way that they hinted it, but Sora himself made it so overkill that it became obvious. xD
Well, it's really complicated... but simply put, 4Kids died, and Konami took what's left of it and renamed it to "4K Media" or something like that. So while 4Kids is "dead," it is still essentially the one dubbing Yu-Gi-Oh, which is quite unfortunate.
Oh, speaking of Entermates and 4Kids, guess what Entermates are gonna be called in the dub... PERFORMPALS! xD
(source link)
About the Millennium Puzzle, Yugi lost it at the end along with all of the other Millennium items. Also, Yami was in GX because Judai time traveled. xD
Haha, yeah. I think III's voice returns to normal later, because I can't really remember him with a deep voice. xD You're talking about the youngest brother with red hair, right?
Since you haven't seen the series in a while, I'd recommend re-watching Zexal episodes 10, 11, and 12 subbed again, just because they were really good (and the dub screwed them up, in case you saw them dubbed). Episode 10 was the Shark vs Yuma rematch, and 11/12 were about the tag duel.
It had to be intentional; I'm sure of it. There's no mistaking that those places are one and the same as the previous series. The only question is what happened to the old characters, and if they're gonna come back. (I hope so. xD)
The card game might have hinted that Judai and Yusei are coming back, because they released new structure decks for them with brand new cards. Check out this trailer:
https://www.youtube.com/watch?v=0JVpEWgnWuQ
Yes, that's Yusei's voice, and yes, those cards just came out. xD
Ah, okay. Still a weird coincidence, though. xD
Regarding the song "Crossing Thoughts," it actually played many times throughout Zexal, which makes it very memorable. It usually plays when Astral is having an emotional moment, but I'm sure there's more. Also, the dub isn't finished, but they're just gonna butcher the entire soundtrack with generic stock music anyways. xD
Aaand as for the timeline, it's still a beta since there's information that we don't know, and ARC-V kinda screwed up my old timeline that I came up with before Zexal ended.
Here's the one I made before ARC-V was announced:
DM -> GX -> 5D's -> Yusei VS Z-one
If Yusei defeats Z-one: 5D's -> Yusei VS Z-one -> Future of 5D's
If Z-one somehow succeeds: 5D's -> Yusei vs Z-one -> Z-one rewrites history without Synchros and Momentum -> Zexal
As you can see, there was kind of a split timeline going on there. But now, with ARC-V, it's kinda confusing since Synchros and Xyzs can exist at the same time. So here's my new timeline:
DM -> GX -> ARC-V (no Pendulums) -> Summoning Method War
If Synchros come out alive: DM -> GX -> ARC-V (no Pendulums) -> 5D's
If Xyzs come out alive: DM -> GX -> ARC-V (no Pendulums) -> Zexal
Both Synchros and Xyzs seem to have a bad future that they want to prevent, so they must have traveled back in time to present day ARC-V, and the time travel could have caused a major distortion that resulted in the creation of Pendulums. But it's all just a theory... an interesting one nonetheless. xD